Custom Varsity Jackets
Wool-body letterman jackets with leather sleeves and chenille patches.
Classic varsity/letterman jacket construction with wool-melton body and PU or genuine leather sleeves, built for school, club and team programs that want a durable, non-sportswear piece.
Built for teams, clubs, schools and brands requiring fully customized production.
- MOQ
- 20 pieces
- Customization
- Chenille Patches, Embroidered Crests, Leather Appliqué Numbers, Twill Letter Patches
- Production Time
- 15–25 working days
- Shipping
- Worldwide (Air & Sea Freight)
- Available Sizes
- XS–2XL, Youth & Custom Sizing
Fabric & Material Matrix
Every component is spec'd for the demands of custom varsity jackets — GSM, composition and finishing chosen for durability under game conditions.
| Component | Fabric / Material | Performance Notes |
|---|---|---|
| Body Fabric | 20oz Wool-Melton Blend | Structured, durable, classic hand-feel |
| Sleeves | PU Leather / Genuine Leather | Contrast color, abrasion-resistant |
| Lining | Satin Quilted Lining | Warm, smooth interior finish |
| Ribbing | Knit Rib Collar/Cuff/Hem | Recovery stretch, snug fit |
Materials shown reflect standard specification for this product; exact composition can be adjusted to your requirements at the quotation stage.
Customization Options
Custom labels, player names, numbers, logos and color matching are available on every run — only the decoration method below changes by product.
Chenille Patches
Applied with precision registration for consistent color and placement across the full production run.
Embroidered Crests
Applied with precision registration for consistent color and placement across the full production run.
Leather Appliqué Numbers
Applied with precision registration for consistent color and placement across the full production run.
Twill Letter Patches
Applied with precision registration for consistent color and placement across the full production run.
Size Chart
Standard grading shown below — toggle units or request a custom size run for your roster.
| Size | Chest (in/cm) | Body Length (in/cm) |
|---|---|---|
| S | 34-36 | 27 |
| M | 38-40 | 28 |
| L | 42-44 | 29 |
| XL | 46-48 | 30 |
| 2XL | 50-52 | 31 |
| Size | Chest (in/cm) | Body Length (in/cm) |
|---|---|---|
| XS | 30-32 | 25 |
| S | 33-35 | 26 |
| M | 36-38 | 27 |
| L | 39-41 | 28 |
| XL | 42-44 | 29 |
| Size | Chest (in/cm) | Body Length (in/cm) |
|---|---|---|
| YS | 26-28 | 20 |
| YM | 28-30 | 22 |
| YL | 30-32 | 24 |
| YXL | 32-34 | 25.5 |
Need a size outside this chart? Send player measurements and we'll grade a custom pattern at no extra cost above 20pcs.
Request a Quote
Enter your target quantity for an instant estimate, then submit the form for a firm quotation from our sales team within 24 hours.
Submit Spec
Quantity, colors, sizing breakdown
Free Mockup
3D render for approval, 24–48h
Sample Run
Physical sample before bulk cut
Bulk Production
20pcs minimum, tracked freight
Final pricing depends on quantity, specifications, customization and shipping. This calculator does not represent a confirmed quotation.
Frequently Asked Questions
Don't see your question? See more FAQs or request a quote directly.
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Ready to spec your custom varsity jackets?
Send your roster, colors and deadline — we'll turn around a 3D mockup and firm quote within 48 hours.